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06-28-2016

μModule LED Driver Integrates All Circuitry, Including the Inductor, in a Surface Mount Package

Linear Technology » LTM8040

David Ng, Linear Technology

Design Note 445

Introduction

Once relegated to the hinterlands of low cost indicator lights, the LED is again in the spotlight of the lighting world. LED lighting is now ubiquitous, from car headlights to USB-powered lava lamps. Car headlights exemplify applications that capitalize on the LED’s clear advantages – unwavering high quality light output, tough-as-steel robustness, inherent high efficiency – while a USB lava lamp exemplifies applications where only LEDs work. Despite these clear advantages, their requirement for regulated voltage and current make LED driver circuits more complex than the venerable light bulb, but some new devices are closing the gap. For instance, the LTM8040 µModule LED driver integrates all the driver circuitry into a single package, allowing designers to refocus their time and effort on the details of lighting design critical to a product’s success.

A Superior LED Driver

The LTM8040 is a complete step-down DC/DC switching converter system that can drive up to 1 A through a string of LEDs. Its 4 V to 36 V input voltage range makes it suitable for a wide range of power sources, including 2-cell lithium-ion battery packs, rectified 12 VAC and industrial 24 V. The LTM8040 features both analog and PWM dimming, allowing a 250:1 dimming range. The built-in 14 V output voltage clamp prevents damage in the case of an accidental open LED string. The default switching frequency of the LTM8040 is 500 kHz, but switching frequencies to 2 MHz can be set with a resistor from the RT pin to GND.

Easy to Use

The high level of integration in the LTM8040 minimizes external components and simplifies board layout. As shown in Figure 1, all that is necessary to drive an LED string up to 1 A is the LTM8040 and an input decoupling capacitor. Even with all this built-in functionality, the LTM8040 itself is small, measuring only 15 mm × 9 mm × 4.32 mm.

μModule LED Driver Integrates All Circuitry, Including the Inductor, in a Surface Mount Package
Figure 1. Driving an LED String with the LTM8040 Is Simple –
Just Add the Input Capacitor and Connect the LED String.

Rich Feature Set

μModule LED Driver Integrates All Circuitry, Including the Inductor, in a Surface Mount Package
Figure 2. Drive a 0 V to 1.25 V Voltage into the ADJ Pin to
Control the LED Current Amplitude.

The LTM8040 features an ADJ pin for precise LED current amplitude control. The ADJ pin accepts a full-scale input voltage range of 0 V to 1.25 V, linearly adjusting the output LED current from 0 A to 1 A. Figure 2 shows the ratiometric response of the output LED current versus the ADJ voltage. The ADJ pin is internally pulled up through a 5.11 k precision resistor to an internal 1.25 V reference, so the output LED current can also be adjusted by applying a single resistor from ADJ to ground, as shown in Figure 3.

 

μModule LED Driver Integrates All Circuitry, Including the Inductor, in a Surface Mount Package
Figure 3. Control the LED Current with a Single Resistor
from ADJ to Ground.
  
μModule LED Driver Integrates All Circuitry, Including the Inductor, in a Surface Mount Package
Figure 4. The LTM8040 Can PWM its LED String with an
External MOSFET.

The PWM control pin allows high dimming ratios. With an external MOSFET in series with the LED string as shown in Figure 4, the LTM8040 can achieve dimming ratios in excess of 250:1. As seen in Figure 5, there is little distortion of the PWM LED current, even at frequencies as low as 10 Hz. The 10 Hz performance is shown to illustrate the capabilities of the LTM8040 – this frequency is too low for practical pulse width modulation, being well within the discrimination range of the human eye.
 

μModule LED Driver Integrates All Circuitry, Including the Inductor, in a Surface Mount Package
Figure 5. The LTM8040 Can PWM LED Current with Minimal Distortion,
Even at Frequencies as Low as 10 Hz.
 
μModule LED Driver Integrates All Circuitry, Including the Inductor, in a Surface Mount Package
Figure 6. Only 9 mm × 15 mm × 4.32 mm, the LTM8040 LED Driver
is a Complete System in an LGA Package.

Conclusion

The LTM8040 µModule LED driver makes it easy to drive LEDs. Its high level of integration and rich feature set, including open LED protection, analog and PWM dimming, save significant design time and board space.

Materials on the topic

  1. Datasheet Linear Technology LTM8040

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